Overview:
ال Fully Automatic Wire Mesh Welding Machine is an advanced CNC-controlled production line designed for fast, precise, and reliable welded mesh manufacturing. With servo-driven wire feeding, precision cutting, and smart welding control, this machine is ideal for construction, bridge reinforcement, tunnels, prefabricated structures, and industrial mesh production.
Key Features & Benefits
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Precision Servo Motor & Intelligent Transmission
Servo-driven wire feeding wheels and professional motion control synchronize feeding and welding steps. This removes mechanical impact and ensures the actual mesh length matches theoretical calculations—critical for projects requiring strict dimensional accuracy.
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High-Accuracy Length & Cutting Control
The control system divides each millimeter into sub-segments for calibration. Length tolerance is tightly controlled (typical target: ±0.3 mm), guaranteeing uniform mesh panels and reducing waste during production.
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Adjustable Servo Cutting System
Cutting parameters can be adjusted digitally from the operator panel. The adjustable servo cutter allows on-the-fly changes, simplified debugging, and reduced downtime for maintenance.
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Independent Feed & Lifting Mechanism
External torsion/feeding heads support independent lifting and lateral movement, enabling inner and outer wire processes without retracting materials. This design speeds production and improves stability.
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Robust Structure & Automated Welding
Built with trapezoidal pipe fittings and automated welding processes, the machine frame is sturdy and torque-resistant—suitable for heavy-duty continuous operation.
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Optimized Central Shaft Bending System
Spline eccentric sleeves and sliding baffles provide precise bending control and extended service life for key components, ensuring long-term reliability.
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Front & Rear Feed Box Mobility
The wire feed box is movable front-to-back, offering more working space for long items, faster wire changes, and improved operator safety when accessing the machine.
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Movable Front & Rear Cutters
Cutters can be adjusted forward/backward to ensure safe clearance for long products, avoiding collisions and improving cutting stability and product quality.
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Stable Base Motor & Reinforced Gearbox
The feed motor is mounted on a reinforced base to reduce feed box weight and vibration. The gearbox and turning head use durable components for precise angle control and long-term stability.
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| Parameter | Specification |
|---|---|
| Wire Diameter Range | 4 – 12 mm |
| Max Mesh Width | ≤ 2500 mm (customizable) |
| Welding Speed | Up to 80 – 100 welds / min |
| Control System | CNC PLC with touch screen |
| Cutting Accuracy | ±0.3 mm |
| Total Power | 3 – 5 kW (servo + hydraulic) |
Detailed Applications
The fully automatic mesh welding line is widely applied in:
- Construction & Civil Engineering: Concrete slabs, reinforcement mats, wall and floor reinforcement.
- Bridge & Tunnel Projects: High-strength welded mesh for infrastructure reinforcement.
- Prefabricated Buildings: Mass production of standardized mesh panels for precast elements.
- Road & Railway Projects: Reinforcement meshes for pavements and railway sub-structures.
- Industrial & Agricultural Uses: Protective mesh, fencing, and factory safety barriers.
Why Choose This CNC Mesh Welding Production Line?
Automation: Reduce manual labor and human error while increasing throughput.
Precision: CNC control ensures consistent panel sizes and welding quality.
Durability: Heavy-duty frame and reinforced gearbox for long-term operation.
Energy Efficiency: Optimized drives and servo controls reduce energy consumption per unit produced.
Flexibility: Adjustable cutters, movable feed boxes, and programmable settings allow quick switching between mesh types and sizes.
Case Example
In a typical bridge reinforcement project, using the CNC mesh welding line, a manufacturer could:
- Increase mesh output by 2× compared to semi-automatic lines;
- Reduce material waste by precise length control (±0.3 mm tolerance);
- Minimize manual rework and ensure consistent welding strength across batches.
Installation & After-Sales
We provide full installation, operator training, and commissioning services. Spare parts and maintenance packages are available to ensure continuous operation and minimal downtime. Technical support can be provided remotely or on-site depending on the customer location.
Contact & Inquiry
For detailed specifications, quotations, or custom solutions, please contact our sales team.
Our company provides advanced wire mesh welding machine and rebar mesh welding machine solutions, designed to meet modern construction standards. We also offer high-precision CNC mesh welding production line and automatic mesh welding equipment for efficient and reliable steel mesh fabrication. Our equipment complies with the latest industry guidelines, ensuring durability, accuracy, and productivity in every project.
Our company provides advanced wire mesh welding machine and rebar mesh welding machine solutions, designed to meet modern construction standards. We also offer high-precision CNC mesh welding production line and automatic mesh welding equipment for efficient and reliable steel mesh fabrication. Our equipment complies with the latest industry guidelines, ensuring durability, accuracy, and productivity in every project.
التعليمات
- Q1: Can the machine produce custom mesh sizes?
- A1: Yes. Mesh width and length are programmable via CNC and can be customized to project requirements.
- Q2: What power supply is required?
- A2: Typical configurations use 3-phase power; exact requirements depend on options (servo & hydraulic). We will provide electrical schematics at order.
